Datasheet
Okapox royal (grouting mortar)
Epoxy resin grout and adhesive mortar for walls and floor surfaces
- very malleable and easy to process
- quick and easy to clean
- stable
- available in 12 trendy colours!
- suitable for use as an adhesive and for grouting
- high mechanical load capacity and chemically resistant
- for indoor, outdoor and underwater areas
- can also be used as a fast system by adding Okapox Accelerator
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Solvent-free epoxy resin joint and adhesive mortar in sand, white and 10 other shades, for the highly demand-ing and acid-resistant laying and grouting of ceramic tiles, corresponding natural stone coverings and glass mosaics, in acidic constructions and in swimming pools and therapy pools. Okapox royal can be used as an adhesive mortar on substrates made of minerals, steel, wood and similar materials.
Okapox royal complies with EN 12004 R2T, is stable for laying on floor surfaces, and can be easily slurried and washed off as grout. The 2-component material in the base colour sand (Item No. 14231) in the 2 kg con-tainer can be coloured by a paste-like colour component in 5 current shades (according to the colour chart). Okapox royal has a uniform colour throughout, and supports the refined effect of the coating.
Installation:
The substrate must be dry, clean and stable. Chipboard or other drywall substructures must be mounted so that they are free from torsion, vibration and warping. Prime the substrate with Okatmos® UG 30, Okatmos® DSG or Okapox GF.
Grouting:
The tiles and tile edges must be clean and dry. Thoroughly clean the joints to be filled and remove loose parts.
Check that the covering materials - especially the covering surfaces - are suitable, and observe the regula-tions of the covering manufacturer. For a uniform joint, only use material from the same batch. The grouting mortar must be dry before use. Surfaces laid in a thin-bed process should be grouted after 24 hours at the earliest.
When covering the entire surface, apply the adhesive mortar to the substrate using the appropriate notched spatula (see table), push the covering material into the adhesive bed, and press it down. The combined method (buttering-floating) must be used for highly stressed coverings and outdoor areas.
Homogeneously mix component A and component B with an electric stirrer. Then transfer to another pot, and mix thoroughly again.
For grouting, slurry the grouting mortar and apply it to the joints parallel to the tiles using the special grouting disc of the epoxy resin grouting mortar, and remove excess diagonally. For large areas, it is advisable to use pointing machines (e.g. Karl Dahm KD 5). Emulsify excess mass with a little water and a special pad within approx. 50 minutes, and wash off using a viscose sponge or sponge board. To emulsify, use the wash-ing agent Okamul WH Plus diluted with water in a ratio of 1:9, or spray onto the grouted surface with an at-omiser. Protect surrounding surfaces. Non-slip or slip-resistant ceramic coverings are rationally grouted with a spray gun.
Remaining layers of resin can be removed after 16 hours at the earliest, but within 24 hours, with the washing agent Okamul WH Plus - either in its undiluted form, or diluted with water in a ratio of 1:1.
To accelerate the reaction time, and to shorten the waiting time, 1 container (300 g) of Okapox Accelerator can be added per 5 kg of Okapox royal. This reduces the reaction time to approx. 3.5 - 4.0 hours.
Application
inside, outside** and under water***, on walls and flooring
Color
see page 4
Density
approx. 1.6 kg/m³
Application temperature
+10 °C to +25 °C (50 °F to 77 °F) (substrate)
Mixing ratio
4:1 pursuant to pbw
Component A + component B
Pot life*
approx. 50 minutes
approx. 20 minutes with Okapox Accelerator
Open time (working)
approx. 50 minutes
approx. 20 minutes with Okapox Accelerator
after approx. 7 days
after approx. 3 days with Okapox Accelerator
after approx. 7 days
after approx. 3 days with Okapox Accelerator
approx. 50 minutes
approx. 20 minutes with Okapox Accelerator
after approx. 12 hours
after approx. 3.5 - 4.0 hours with Okapox Accelerator
RE 1 in accordance with TRGS 610
store in a frost-free and dry place, for approx. 18 months
*
At 68 °F (+20 °C) and 65% relative humidity.
Higher temperatures lower these values and lower temperatures increase them correspondingly.
**
Outdoors largely cavity-free laying is required (buttering-floating).
For adhesion:
| Largest edge length of the surface | Tooth depth of the notched trowel | Application (mass) |
| up to 50 mm | 3 mm (TKB C3) | approx. 1.6 kg/m² |
| 51-108 mm | 4 mm (TKB C1) | approx. 2.2 kg/m² |
| 109-200 mm | 6 mm (TKB C2) | approx. 3.0 kg/m² |
| above 200 mm | at least 8 mm (at least TKB C4) | approx. 4.0 kg/m² |
For grouti
| Surfacing material | Application (mass) |
|---|---|
| split tiles 11.5 x 24 x 0.8 cm | approx. 1.4 - 1.8 kg/m² |
| tiles 20 x 20 cm | approx. 0.3 - 0.5 kg/m² |
| central mosaic | approx. 0.6 - 0.8 kg/m² |
Spatula, plastic smoothing tool/hard rubber trowel or pointing machine with grouting plate (for example Karl Dahm KD 5), viscose sponge, pad board with washing pads.
Clean the covering and tools immediately with water and/or Okamul WH Plus.
| Product description | Item no. | Item no. | |
|---|---|---|---|
| 88 x 2 kg containers | 14221 | white | 4015705142210 |
| 88 x 2 kg containers | 14222 | silver-grey | 4015705142227 |
| 88 x 2 kg containers | 14223 | jura | 4015705142234 |
| 88 x 2 kg containers | 14224 | mid-grey | 4015705142241 |
| 88 x 2 kg containers | 14225 | stone grey | 4015705142258 |
| 88 x 2 kg containers | 14226 | shadow | 4015705142265 |
| 88 x 2 kg containers | 14227 | sand grey | 4015705142272 |
| 88 x 2 kg containers | 14228 | anthracite | 4015705142289 |
| 88 x 2 kg containers | 14229 | velvet-black | 4015705142296 |
| 88 x 2 kg containers | 14230 | Bali brown | 4015705142302 |
| 88 x 2 kg containers | 14231 | sand | 4015705142319 |
| 88 x 2 kg containers | 14232 | Manhattan | 4015705142326 |
| 88 x 5 kg containers | 14192 white | 4015705141923 | |
| 88 x 5 kg containers | 14193 | silver-grey | 4015705141930 |
| 88 x 5 kg containers | 14194 | mid-grey | 4015705141947 |
| 88 x 5 kg containers | 14196 | shadow | 4015705141961 |
The aforementioned information, especially the proposals for processing and utilizing our product, is based on our knowledge and experience. We recommend that you carry out your own tests in every case to ensure the suitability of our products for the intended process and processing purposes because of the different materials and the working conditions which lie beyond our area of influence. No liability can be derived from this advice or from verbal advice, unless we are responsible for (criminal) intent or gross negligence in this respect.
Revised: 12.04.2019/me